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Lab Rubber Banbury Internal Mixer, 2.2KW Rubber Kneader Machine
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Premium quality laboratory rubber Banbury internal mixer with advanced kneading technology for efficient rubber compound processing.
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Rotor Structure and Configuration
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The geometry and size of the rotor working surface significantly influence production capacity and mixing quality. Two primary rotor configurations are available:
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\n- Shear Rotor: High production efficiency with rapid reloading, quick mixing, and fast degluing capabilities
\n- Meshing Rotor: Superior dispersion efficiency with low heat generation, ideal for hard rubber compounds and specialized mixing applications
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Meshing rotor mixers provide enhanced dispersion and homogenization effects, reducing mixing time by 30-50% compared to shear rotor configurations.
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Rotational Speed Optimization
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Increasing rotor speed effectively strengthens the mixing process, reducing cycle time by 30-50% when speed is doubled. However, higher speeds generate additional heat, which may reduce compound viscosity and mechanical shear effects, potentially affecting dispersion quality.
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Key Features of Dispersion Kneader
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\n- Automatic temperature and time control system for consistent 100% mixing results
\n- Easy-to-clean chamber with simple color change capability
\n- 6-10 minutes per batch output, equivalent to 2 units of open mixing mills
\n- Pressurized and sealed mixing chamber for high performance and environmental protection
\n- Simple installation, operation, and maintenance for reduced running costs
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Technical Specifications
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\n\n\n| MODEL | \nUNIT | \nZL-3011-0.5 | \nZL-3011-1 | \nZL-3011-3 | \nZL-3011-5 | \nZL-3011-10 | \nZL-3011-15 | \nZL-3011-20 | \n
\n\n\n\n| Volume | \nL | \n0.5 | \n1 | \n3 | \n5 | \n10 | \n15 | \n20 | \n
\n\n| Drive motor | \nkw | \n1 | \n2.2 | \n5.5 | \n7.5 | \n15 | \n22 | \n30 | \n
\n\n| Turning motor | \nkw | \n0.2 | \n0.2 | \n0.4 | \n0.4 | \n0.75 | \n1 | \n1.5 | \n
\n\n| Turning angle | \n | \n110 | \n110 | \n110 | \n110 | \n110 | \n110 | \n110 | \n
\n\n| Air compressor | \nkw | \n2.2 | \n2.2 | \n2.2 | \n2.2 | \n5.5 | \n5.5 | \n5.5 | \n
\n\n| Water cooling | \nmpa | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.3-0.4 | \n0.3-0.4 | \n
\n\n| Electric heating | \nKw | \n0.8 | \n0.8 | \n1.2 | \n1.8 | \n1.9 | \n2.1 | \n4 | \n
\n\n| Weight | \nKG | \n500 | \n800 | \n1000 | \n1200 | \n2300 | \n2800 | \n4500 | \n
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Note: Electric heating & Water cooling available as optional features
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Product Documentation
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Download Technical Brief (PDF)\n
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Manufacturing Advantages
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\n- Dedicated R&D and design departments for standard and custom machine solutions
\n- Over 50 years of manufacturing expertise with advanced machinery and skilled craftsmanship
\n- Two specialized laboratories: Environmental testing and Physical properties analysis
\n- Adequate monthly inventory to meet urgent customer requirements
\n- Annual sales exceeding ,000,000 with 30,000\u33a1 manufacturing facility and 120 technical staff
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Technical Excellence
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SUS stainless steel plates precision-cut with advanced laser technology for optimal accuracy. All machine exteriors feature anti-rust electrostatic painting. Premium imported components including ABB, industrial automation, high-performance, Saginomiya, Danfoss, Emkarate, Omron electronics and BOEK/TECUMSEH compressors ensure extended service life exceeding 10 years.
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